Aluminum has always been known as a difficult material to machine and for good reasons. There is a delicate balance when cutting this lightweight and soft metal, requiring tools which can handle the heat generating during high speed cutting while keeping precision and efficiency. Therefore, the aluminum roughing end mill has gradually replaced a variety of cutting tools in the manufacturing industry.
There are so many roughing end mills to choose from when it comes to aluminum machining. Unfortunately, not every end mill can function in the same way. There are several reputable aluminum roughing end mills for industrial use, with some of the top types being:
Best for high-speed aluminum machining, carbide end mills possess excellent wear resistance and hardness. The geometry of the cutting flute is paramount for size, shape and removal rate of chips. High helix angle and large flute volumes are essential in an end mill for effective aluminum roughing as they prevent chip packing, maximize removal of chips.
The variety of coating technology used in an aluminum roughing end mill is another major factor to take into consideration. High-performance coatings such as TiAlN, or TiCN provide excellent wear resistance making tools last longer in the market and therefore resulting into higher production rates with less tool changes ( cost).
Making end mill selections is not the only way to improve aluminum machining - selecting optimal tool path strategies and process parameters play as large of a role. These are some of the tips in helping to improve machining productivity:
Tool path strategy is the ways how it moves that deeply affects machining efficiency, so with proper optimize tool paths improves cutting conditions. By using a spiral tool path that keeps the cutting edge engaged, we can reduce cutting time and minimize wear on our tools.
Roughing end mills for aluminum are indispensable in the process of efficient and accurate machining. Through the careful choice of end mill, optimization of machine settings and tool path strategies edgeengagemachining will boost productivity, precision and value for money. The possibilities allowed by end mill technology are truly infinite, as developments are being made all the time in terms of aluminum machining.
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