What To Look For In An End Mill Bits for Aluminum
End milling is the process of cutting aluminum with a specialized tool called end mill bits. These bits are manufactured specifically to cut through aluminum. There are a number of things to be taken into account when deciding the ideal end mill bits for cutting aluminum, including how many flutes you need and what coating would work best which will also depend upon their shape.
Selecting the best end mill bits for aluminum involves a lot more considerations, such as number of flutes or coatings and shapes in order to find out an ideal one. The no of flutes in the bit is equal to the number on cutting edges it has. The finer the surface finish; more flutes are good and on rougher finishing fewer fluted, they help in extracting material. Also, the form of a bit is equally important. The square-end and ball-end shapes are offered in order to further customize the tool for specific aluminum cutting conditions. Additionally, you can put a coat on the end mill bits created for aluminum that will result in even better results.
5 Best End Mill Bits For Aluminum - Top Picks
The Amana Tools 51414-K series SPEKTRA Carbide Tipped End Mill: This option is shaped and coated designed to give superior cutting ability with each go. It spins the dial for fast material removal and wears well too.
Kodiak Cutting Tools KCT127728 USA Made Carbide End Mill Set: Suitable for generally available shapes/sizes, top row on aluminum performance.
Accusize Industrial Tools 20 Pc HSS Tin Coated End Mill Set: Best for small workshop and home use, this set with High-Speed Steel (HSS) material coated in titanium nitride provides you superior wear resistance so that it lasts longer.
Carbide vs HSS End Mill Bits - Why the Carbides Are Popular?
When it comes to the materials used in producing end mill bits for aluminum, Carbide and High-Speed Steel (HSS) are of primary concern. On the one hand, Carbide has a purpose of being ultra rugged and strong while on the other HSS is versatile enough to accommodate changes. A carbide bit is best for milling high-speed aluminum, with long wear life and as little heat generation through machining as possible. These are good for materials such as steel and titanium. HSS bits are more appropriate for slower milling speeds so they have the potential to produce additional heat. Their ability to mill a variety of materials has made them popular with home machinists and in small workshops.
In order to improve the life of end mill bits for aluminum milling, it is important that you carefully follow these recommendations:
Use the recommended speed and feed rate to stop drilling bit overload or underload.
Also, avoid clogging and premature tool wear by keeping an eye on chip formation throughout the build.
Wipe off the end mill bits after each run of cutting, remove any feedstock or material that could cause chip loading and tool failure.
You have the end mill bits in place, store them appropriately to prevent damages or corrosion and left on top conditions.
Here we have to talk a little bit about aluminum milling end mill bits, but always thinking in how you will set the right speed and feed rate. The surface finish, chip formation and tool life are determined by these parameters. Most milling end mills for aluminum are designed to mill aluminium between 2500rpm and as high up to maximum of 3000 rpm in bigger sizes with heavier production loads, but have maximum RPMs ranging anywhere from around4000 rpm to50000rpms can be used on lighter burs. Aluminum milling feed rates will depend upon end mill diameter and desired chip load, but a good rule of thumb is to maintain the feed from 0.0015-0.003 per tooth!
Choosing the right end mill can make all of the difference in successfully milling aluminum. Flute number, coating and formed geometry are all critical factors that will need to be considered in order for you to get the most out of your bottoming tap. If you follow all these tips, rest assured that your end mill bits will live a long life and yield convenient output for optimal aluminum milling.
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Our Oucheng is a leading enterprise into the design manufacturing, production, and distribution of cutting tools produced from hard alloy. We certainly are a combined group of who have a great deal of knowledge. Our principal products hard alloy milling, turning and drilling equipment. We also provide modified services towards the customers for non-standard tools manufactured from hard alloy.
Loaded With Imported/Domestic gauging Equipment along with a professional staff implement end mill bits for aluminum by the business enterprise Principle of "Zero item flaws" And "Zero Service Distance" equipped with high-precision Imported Inspection Equipment to meet up Customers' Needs with Quality and Quantity Assurance.
end mill bits for aluminum means understanding what excellent customer service looks like.
Changzhou Oucheng Precision Tools Co.,Ltd. is a professional enterprise engaged in the design,manufacturing,and sales of hard alloy cutting tools. In recent years,our company has successively introduced advanced CNC machine tools such as Swiss TTB and German WALTER,as well as internationally renowned tool inspection instruments such as German ZOLLER,American PARLEC,and PG1000.
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